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EN ISO 12100 - Safety of machinery - General principles for design - Risk assessment and risk reduction

EN ISO 12100 is the fundamental technical standard for the safe design of machinery. It provides a structured method for identifying hazards, assessing risks and selecting protective measures to be taken during the design and construction of any machine.


Aim

Establish a unified methodology to ensure security:
 
  • from the initial design to the final realisation of the machine;
  • in compliance with the essential requirements of European directives (e.g. Machinery Directive or Reg. 2023/1230).
 

Scope of Application

Applicable to any type of machine or almost-machine, regardless of complexity or sector, including:
 
  • motorised gates;
  • automatic doors;
  • automation lines and integrated systems.
   

Main contents

Stages of risk assessment:
 
  • Identification of hazards (mechanical, electrical, thermal, etc.);
  • Estimation of probability and severity of damage;
  • Definition of protective measures (constructive, technical, informative);
  • Hierarchy of protective measures;
  • Eliminating the hazard at source;
  • Reducing the risk through technical protections;
  • Information, warnings, instructions.
           
N.B. The standard is type A, therefore transversal and applicable to all categories of machines.
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